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FHF05SC series

Two self-calibrating foil heat flux sensors with thermal spreaders and heater

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  • self-calibrating
  • incorporated heater
  • IP67 rated
  • flexible design

Two self-calibrating foil heat flux sensors with thermal spreaders and heater

Introducing next-level sensors from the world market leader in heat flux measurement! FHF05SC sensors are a combination of our standard models FHF05 series heat flux sensors and an integrated heater. The heater allows you to perform self-tests, verifying sensor functionality and stability during use, without having to remove the sensor. FHF05SC series is ideal for high-accuracy and long-term heat flux measurement, construction of calorimeters, (zero heat flux) core temperature measurement, and thermal conductivity test equipment. Available in two models: standard model size 50 x 50 mm and a larger, more sensitive size of 85 x 85 mm.

  • self-calibrating
  • incorporated heater
  • IP67 rated
  • flexible design

Specifications

measurement range (-10 to +10) x 10³ W/m²
temperature range: continuous use -40 to +120 °C**
online functionality testing self-test including self-calibration
temperature sensor Type T thermocouple, IEC 60584-1 Class 2*
sensor thickness 0.7 x 10⁻³ m
rated bending radius ≥ 15 x 10⁻³ m
thermal spreaders included
sensor thermal resistance 24 x 10⁻⁴ K/(W/m²)

All specifications

measurand heat flux, temperature
temperature sensor Type T thermocouple, IEC 60584-1 Class 2*
thermal spreaders included
online functionality testing self-test including self-calibration
rated bending radius ≥ 15 x 10⁻³ m
rated load cable ≤ 1.6 kg
outer dimensions foil with guard (50 x 50) x 10⁻³ m, (85 x 85) x 10⁻³ m
sensor thermal resistance 24 x 10⁻⁴ K/(W/m²)
sensor thickness 0.7 x 10⁻³ m
uncertainty of calibration ± 5 % (k = 2)
measurement range (-10 to +10) x 10³ W/m²
sensitivity (nominal) per model
– 50X50 13 x 10⁻⁶ V/(W/m²)
– 85X85 50 x 10⁻⁶ V/(W/m²)
temperature range: continuous use -40 to +120 °C**
temperature range: short intervals -160 to +150 °C**
IP protection class IP67***
standard wire length 2 m
heater resistance per model
– 50X50 120 Ω (nominal)
– 85X85 40 Ω (nominal)
heater power supply 12 VDC
options
– 5 or 10 m cable length
– without cable ****
– BLK black sticker, GLD gold sticker
* temperature measurement uncertainty: ± 1 or 0.0075 × T °C. For details, see the user manual.
** when measuring at temperatures of < -160 °C , contact Hukx.
*** see appendix on long-term use under condensing, wet, and underwater conditions.
**** sensor foil only (without cable and cable connection block) may be used in vacuum.

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Unmatched quality assurance

FHF05SC self-calibrating sensors consist of a heat flux sensor, combined with a heater. This combination is used when the highest level of quality assurance is required and for long-term heat flux measurements.

The thin, flexible, and versatile FHF05SC sensors measure heat flux (in W/m2) either through the object in which they are incorporated or on which they are mounted. Each sensor contains a thermopile that measures the temperature difference across FHF05SC’s flexible body, which directly translates to heat flux. A Type T thermocouple provides additional temperature measurement. Both the thermopile and the thermocouple are passive sensors and do not require external power.

Multiple small thermal spreaders form a conductive layer covering the sensor, reducing the measurement's dependence on thermal conductivity. With these incorporated spreaders, the sensitivity of FHF05SC sensors is independent of the thermal properties of their environment. Many competing sensors do not have thermal spreaders, so their sensitivity cannot be relied upon since it varies depending on the material on which they are mounted.

The unique feature of the FHF05SC sensors is an incorporated heater. This heater may be used, switched on for several minutes, for self-testing purposes. When activated, the heater does require power.

Unique features and benefits

  • heater for self-testing purposes
  • flexible (bending radius ≥ 15 x 10-3 m)
  • low thermal resistance
  • wide temperature range
  • fast response time
  • integrated Type T thermocouple
  • robust design, including cable connection block for strain relief
  • IP67 protection rating (essential for outdoor  and humid environments)
  • integrated thermal spreaders for low thermal conductivity dependence

Using an FHF05SC sensor is easy. For heat flux measurements, it connects directly to commonly used data logging systems. The heat flux (in W/m2) is calculated by dividing the sensor output, a small voltage, by the sensitivity—which is provided on the sensor’s product certificate. When used under conditions that differ from the calibration reference conditions, the FHF05SC series’ sensitivity to heat flux may be different than stated on its certificate. See the user manual for suggested solutions.

Also, make sure your data acquisition accepts Type T thermocouples to perform temperature measurements.

Self-testing

When measuring heat flux, you may wish to regularly check their sensor’s performance. During use, the film heater can be temporarily activated for several minutes to perform a self-test, including self-calibration. The heat flux sensor's response during self-test verifies its performance. Cable connection, data acquisition, thermal connection of 
the sensor to its environment, and data processing are also implicitly tested. Heat flux sensors are often installed for long periods of time. Using self-testing, the user no longer needs to take sensors to the laboratory to verify their stable performance. The heater has a well-characterized and traceable surface area and electrical resistance.

Robust and stable

FHF05SC sensors are equipped with a potted cable connection block that prevents moisture from entering and may also serve as strain relief—proving its robustness and stability in demanding environments.

Measurement and control

Requirements for data acquisition and control:

  • for heat flux: one millivolt measurement
  • for heater voltage: one voltage measurement
  • optional, for heater current: one current measurement or voltage measurement over a resistor
  • for switching the heater current on and off: one relay with 12 VDC nominal output
  • for temperature: Type T thermocouple

BLK and GLD sticker series

Want to study energy transport or heat flux in detail? Hukx helps take your measurement to the next level: order FHF05SC with radiation-absorbing black and radiation-reflecting gold stickers. You can then use one sensor to measure convective + radiative flux and the other to measure convective flux only. Subtract the two measurements to obtain radiative flux.

You can apply the BLK – GLD stickers to the sensor, with stickers available for every sensor dimension. Optionally, they can be ordered pre-applied on the FHF sensors. See the BLK – GLD sticker series user manual and installation video for instructions.

Suggested use

  • high-accuracy scientific measurement of heat flux, with a high level of data quality assurance
  • study of convective heat transfer mechanisms
  • calorimeter prototyping
  • (zero heat flux) non-invasive core temperature measurement
  • thermal conductivity test equipment

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Frequently Asked Questions

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How to measure heat flux?

Heat flux sensors measure energy flux onto or through a surface in [W/m²].
The source of the heat flux may be:

  • conduction
  • radiation
  • convection

Convective and conductive heat transfer are associated with a temperature difference. Heat always flows from a source to a sink, from a hot to a cold environment. Convective and conductive heat flux is measured by letting this heat flow through the sensor. Radiative flux is measured using heat flux sensors with black absorbers. The absorbers converts radiative to conductive energy. Hukx started in 1993 with sensors for measurement of heat flux in soils and on walls. In the course of the years, we have added specialized sensors and systems for many other applications.

Heat flux sensors manufactured by Hukx are optimized for the demands of different applications:

  • rated temperature range
  • rated heat flux range
  • sensitivity
  • response time
  • chemical resistance, safety requirements
  • size, shape and spectral properties

Hukx is the world market leader in heat flux measurement. We have prepared a white paper briefly explaining the fundamentals of measuring with heat flux sensors. It also offers general directions about what to watch out for and some, perhaps surprising, applications of heat flux sensors. Take a look at our white papers.

What matters most when measuring with a heat flux sensor?
  • Representativeness in time and space; average!
    A heat flux sensor measures at a certain location. Is this location representative of what you need to measure? If possible, use a relatively large sensor, rather than a small one, and consider use of multiple sensors. Thermal processes often have large time constants; instantaneous measurements may be misleading. Average to get the full picture.
  • Optical properties
    When heat flux sensors also measure radiation, pay attention to the surface color. If needed paint the sensor surface. Please remember that shiny metallic surfaces reflect both infrared and visible radiation. Paints may have different colors in the visible range, but are usually “black” absorbers in the far infrared.
  • Sensor thermal resistance
    A heat flux sensor distorts the local heat flux. In order to minimize this effect, use the sensor with the lowest possible thermal resistance.
  • Edge effects
    A heat flux sensor locally distorts the heat flow pattern, in particular around the edges of the sensor. A passive guard, i.e. a non-sensitive part around the sensor, is essential to avoid errors due to edge effects.

There are more characteristics that matter. Please find them in our white paper on heat flux fundamentals and applications, You may also take a look at our note on How to install a heat flux sensor for tips & tricks.

Which sensor(s) to use for surface energy flux measurement?

Hukx manufactures a range of sensors for surface energy flux measurements. All have proven reliability.
These state-of-the-art sensors are made for the global fluxnet community:

  • NR01 is a market leading 4-component net radiometer.
  • HFP01 and HFP01SC measure soil heat flux.
  • STP01 offers an accurate temperature profile measurement.
  • TP01 is the leading sensor for soil thermal conductivity.

Sensors made by Hukx are designed for compatibility with most common data logger models. For many models we have example programs and wiring diagrams available.

How to measure R-value and U-value of buildings?

On-site measurements of thermal resistance, R, are often applied in studies of buildings. Alternatives are to measure its inverse value, the thermal conductance which is called the Λ-value, or the thermal transmittance which includes ambient air boundary layer thermal resistance, the U-value. The measurements of R are based on simultaneous time averaged measurement of heat flux Φ and differential temperature, ΔT, (using two temperature sensors on each on a different side of the wall).

R = ΔT/Φ

Hukx provides a range of sensors and measuring systems for use in measurement of the energy budget of buildings and characterization of construction materials.

HFP01 heat flux sensor and TRSYS20 measuring system are widely used for on-site measurements on walls, windows and other construction elements in building physics.

  • HFP01 can be used for in-situ measurement of building envelope thermal resistance (R-value) and thermal transmittance (H-value) according to ISO 9869, ASTM C1046 and ASTM 1155 standards. HFP01 is the world’s most popular sensor for heat flux measurement in the soil as well as through walls and building envelopes. HFP01 measures heat flux through the object in which it is incorporated or on which it is mounted, in W/m². More information? Visit the HFP01 product page.
  • TRSYS20 is a high-accuracy system for on-site measurement of thermal resistance, R, thermal conductance, the Λ-value, and thermal transmittance, the U-value, of building envelopes. TRSYS20 is mostly used for measurements according to standard practices of ISO 9869 and ASTM C1155 / C1046. The system is equipped with high-accuracy electronics, two heat flux sensors of model HFP01 as well as two pairs of matched thermocouples. The two measurement locations provide redundancy, leading to a high level of confidence in the measurement result. The high accuracy of the heat flux sensors and temperature difference measurements ensures that TRSYS20 continues measuring when other systems no longer perform, in particular at very low temperature differences across the wall.
Where can I find complete heat flux measuring systems?

Hukx, market leader in heat flux measurement, offers both sensors and systems.

These measuring systems typically include a Measurement and Control Unit and one or more sensors for measuring heat flux as well as other measurands, such as temperature and humidity. Examples are the TCOMSYS01 Hot Cube thermal comfort measuring system, including a TCOM01 sensor, and the TRSYS01 measuring system, incorporating two HFP01 heat flux sensors and two pairs of matched thermocouples.

'Sensors only' can be found here. Complete measuring systems are displayed here, on a separate page.

Cannot find what you are looking for? Please contact us.

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Luuk DERKS

Sales Europe + global heat flux

Mike NUIJEN

Sales Europe + global heat flux